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The Application of Textiles in Rubber(《橡胶的织物增强》的原版)1 u6 n0 ?% r4 m+ {+ [1 p* p
Contents" ]3 c' W7 i1 Y8 J
Preface ................................................................................................................... 1
- V7 p4 z& U; f) `+ _1 J8 f s! D9 Y1 Historical Background ..................................................................................... 3+ ]6 N$ h4 q/ a' y
Introduction ..................................................................................................... 3
2 v. L! j1 t$ a0 N' R1.1 The Textile Industry ................................................................................ 3, y. M5 U" [& o. p+ Z* V* [( \& V
1.2 The Rubber Industry............................................................................... 63 C7 {. c, ?; n2 c A7 x
1.3 Textile and Rubber Composites ............................................................ 10
* ^2 o6 y! t4 E# J6 W' r. m" k! LReferences ...................................................................................................... 13
8 i2 }$ ?: ~0 o$ a4 I; m# r/ U2 Production and Properties of Textile Yarns .................................................... 15
6 z+ ~6 V+ H4 ?Introduction ................................................................................................... 15
" D; {+ z/ a* X6 _7 _% U2.1 Production Methods for Textile Fibres ................................................. 15
# N* _* S" k q; T4 D4 r+ Q k: _2.1.1 Cotton ...................................................................................... 159 y# V1 e0 y: _$ }5 x7 _8 M
2.1.2 Rayon ....................................................................................... 21) ~2 q* H, } Z+ ]& v
2.1.3 Nylon ....................................................................................... 24+ i6 y- @8 p# V
2.1.4 Polyester ................................................................................... 262 W( O' n6 ]8 F3 c3 l" P9 L& \7 G" P
2.1.5 Aramid ..................................................................................... 28( f/ }' m# n8 Q4 R9 A
2.2 General Characteristics of Textile Fibres .................................................. 303 l$ ]- n9 q3 Q; L
2.2.1 Cotton ...................................................................................... 30
7 A6 ^ O: e/ z. { J! o2.2.2 Rayon ....................................................................................... 32" }. M- X6 Y( T" {7 W2 a2 f. v
2.2.3 Nylon ....................................................................................... 33
2 _0 P9 q" n- [2.2.4 Polyester ................................................................................... 34
2 w: J8 d" Z Z; @) q! l g. S2.2.5 Aramid ..................................................................................... 350 N, G, I: h0 `( q
2.3 General Physical Properties of Textile Fibres ........................................ 362 X) S, z o9 `& s( D
2.3.1 Cotton ...................................................................................... 36
) {+ _5 T" u: b" TThe Application of Textiles in Rubber0 ]. v" ]4 q, M
ii
: F" c, ]0 L/ _& O B$ @9 s. ^" @2.3.2 Rayon ....................................................................................... 38( _+ B5 C9 e2 c2 n
2.3.3 Nylon ....................................................................................... 39
3 o' h5 E( Y+ V; k2.3.4 Polyester ................................................................................... 40
& ]% x& [' { ~% @; ^/ ~) U3 v, D" L$ m2.3.5 Aramid ..................................................................................... 40! c$ [+ v- C5 f9 o' e1 t
References ...................................................................................................... 403 ~) ^* W; W- j" A* A ~( A
3 Yarn and Cord Processes ................................................................................ 413 v* B& y9 ?/ r6 V$ c9 E9 y: t
Introduction ................................................................................................... 41; X, Q( N. I) G F4 m5 W
3.1 Yarn Preparation Methods.................................................................... 41
4 W2 L" x+ ]; F) X6 w" n' j7 o" }* h: D9 P3.1.1 Twisting .................................................................................... 42) H [/ n& v' r3 ]2 v$ d
3.1.2 Texturing .................................................................................. 496 [" x4 S- K5 i8 B9 p( x1 y
3.2 Warp Preparation ................................................................................. 52- e+ [& v5 x0 Y+ ^7 H: l
3.2.1 Direct Warping ......................................................................... 539 h3 p! a7 A) @
3.2.2 Sectional Warping ..................................................................... 549 l u# v4 ], C S/ i/ U/ p0 c1 j
3.3 Sizing ....................................................................................................... 57
8 \2 V* S5 b) N4 Fabric Formation and Design of Fabrics ........................................................ 59$ ^; g, j6 b0 W& T' `, u
Introduction ................................................................................................... 59
~3 K3 |2 I7 N6 _4.1 Fabric Formation .................................................................................. 59
# X7 E* N, _: }" {& D4.1.1 Weaving .................................................................................... 59# O- U+ n5 a% [$ O0 h. P) w- T8 h Z' t
4.1.2 Knitting .................................................................................... 64
+ T! {. k& c# N3 G4 z8 T6 }4.1.3 Non-Woven Fabrics .................................................................. 68
7 B7 A% K3 X' a. p6 X k4.2 The Design of Woven Fabrics ............................................................... 700 s/ F# v+ g: H- \1 n
4.2.1 Physical Property Requirements................................................ 70
# x. d7 b- v- ~! ]/ Z, Z4.2.2 Selection of Fibre Type.............................................................. 71# x5 M( g3 `3 y' a
4.2.3 Selection of Fabric Construction ............................................... 749 A% t, r5 V7 e' K$ a. ~2 X1 t u
5 Heat-Setting and Adhesive Treatments ........................................................... 83
" S! M, H& w1 i" j7 _2 vIntroduction ................................................................................................... 83! t! ]9 M) L( h) E5 `+ t
5.1 Heat-Setting Machinery ........................................................................ 836 z9 j; Z1 C: F1 P% L" |' n
iii
( Y# I3 y( b4 T7 j+ pContents
- T; K; v3 \$ l/ K# m6 W8 H$ e5.2 Heat-Setting .......................................................................................... 90
4 p* m7 o, }" h2 A, c1 p; q5.3 Adhesive Treatment .............................................................................. 94
/ ]& T1 l0 }3 T% _- \5.3.1 Cotton ...................................................................................... 94. z9 e4 o+ t& R! q
5.3.2 Rayon ....................................................................................... 951 |$ K$ W V. G3 D/ S8 A, l0 D
5.3.3 Nylon ....................................................................................... 98. ^' J0 h+ Q* F2 v/ U
5.3.4 Polyester ................................................................................... 99
; [9 E2 O! q `- _5 {5.3.5 Aramid ................................................................................... 101! G: L6 {& d. @# [0 ~/ w3 k
5.4 The In Situ Bonding System ................................................................ 1029 E" F5 A7 d+ M
5.5 Mechanisms of Adhesion .................................................................... 103: b! a5 v5 f* |9 \$ B0 F
5.6 Environmental Factors Affecting Adhesion ......................................... 107+ t- Q' _% a- I
Appendix V Interfacial Compatibility .......................................................... 1098 p: Y$ {, C; {- |& o* P: M4 a. u
References .................................................................................................... 112
" W3 W! Y0 b6 I# y6 Basic Rubber Compounding and Composite Assembly ................................ 1135 d. \1 Q6 v( \3 G" H8 `) O1 {
6.1 Compounding ..................................................................................... 113
1 H. l* A% x8 p5 W5 H7 n9 Z; u6.1.1 Polymers ................................................................................. 1137 g& {& b) i6 I* a
6.1.2 Curing Systems ....................................................................... 114( l2 i0 A' Q; @
6.1.3 Fillers ...................................................................................... 116& y5 [! D" f( B- e) k- u- m; y1 U8 N
6.1.4 Antidegradants ....................................................................... 117& j0 c: _% s$ I. N
6.1.5 Other Compounding Ingredients ............................................ 117, q7 c: @' J1 k
6.2 Processing ........................................................................................... 117/ X, x5 {: j& O- Q# Y' `) p( k( i
6.3 Composite Assembly........................................................................... 118
2 \# d5 K& S0 d" v5 Q6 W: g. T6.3.1 Calendering ............................................................................ 118
$ W2 T& v, y% S0 j6.3.2 Coating ................................................................................... 124. s& Z. W8 ]! q3 S% p$ @* A0 j5 Y
References .................................................................................................... 127. x, M# f) t3 s4 z; u% A7 m
7 Assessment of Adhesion ............................................................................... 1292 O6 x5 u- F+ z& i! \
Introduction ................................................................................................. 129
8 Z8 c8 e- ]4 `4 `- z4 v7.1 Cord Tests ........................................................................................... 129
/ v0 R5 h4 d- f; ], AThe Application of Textiles in Rubber/ X. M" d2 w/ g6 A9 y! e! h6 ^
iv9 {. T) z1 i: i+ R5 K9 ?9 Q
7.1.1 Pull-Out Tests ......................................................................... 130
% L; ^/ I; a! z7.1.2 Cord Peel Test ......................................................................... 130$ l5 i6 ]: ~- q3 J
7.2 Fabric Test Methods ........................................................................... 133: }$ B ]7 j9 i }1 P7 B/ G3 Y
7.3 Testing and Interpretation of Results .................................................. 138
) u1 C9 Y: W7 m. R- d9 l7.4 Adhesion Tests for Lightweight Fabrics and Coatings......................... 140- G% A8 I1 r3 s% v5 {9 H
7.5 Peeling by Dead-Weight Loading ........................................................ 142- `6 @2 S0 ?2 {4 R9 |
7.6 Direct Tension Testing of Adhesion .................................................... 143$ ]" G7 a p/ ]% `
7.7 Adhesion and Fatigue Testing ............................................................. 145
1 ] Q, p; Q* d4 G7.8 Assessment of Penetration into the Textile Structure ........................... 146
8 L/ C1 c; h2 Y& r% y; t9 D4 mAppendix VII: The Physics of Peeling ........................................................... 148+ u, A `' ~' j' s$ {. D
References .................................................................................................... 153, l$ k. q: U" ^4 @* s+ j! k1 c0 R
8 Conveyor Belting ......................................................................................... 155
% S) Y, }/ I9 S% ]Introduction ................................................................................................. 155& D! C/ Y8 v0 Z c/ Q; a
8.1 Belt Construction and Operation ........................................................ 160, \: c5 A( s I* {, Y# w+ P
8.1.1 Carcase ................................................................................... 160; |/ [9 v6 ^4 `6 s' W
8.1.2 Insulation ................................................................................ 161
8 }( `( v+ V# F( F, o8.1.3 Covers .................................................................................... 162
. @/ I; q& Z* `- {; b9 S3 C8.2 Belt Design .......................................................................................... 165
3 }" T6 K2 S ~8.2.1 Plied Belting ............................................................................ 167
% a& [( P8 J/ |, ^: Q1 j8.2.2 Single-Ply and Solid-Woven Belting ........................................ 171& E8 Q# `" y% l/ u5 R% h
8.2.3 Steel Cord Belting ...................................................................... 1728 U8 F- o% l" ] f: A1 O* y0 R
8.3 Belting Manufacture ........................................................................... 172
! V' s0 i4 E) V* Z8.3.1 Belt Building ........................................................................... 173) A0 I% m% f" n3 x7 Y: C% C
8.3.2 Pressing and Curing ................................................................ 173, q6 _1 z, D/ s. X
8.3.3 Belt Joining ............................................................................. 178
" n; A {% S8 S# ]$ P8.4 Belt Testing ......................................................................................... 182
: E; ^7 O. m- u) j- z( T- ~+ R8.4.1 Tensile Strength and Elongation .................................... 182
& x. A7 j# A/ b; g8 d% O8 a0 n) ov
9 ` @" E$ U* b0 o# sContents* ^" ]! @; F7 w e+ n. Y
8.4.2 Gauge ........................................................................... 183& J, m. b9 j$ s% J+ X0 g
8.4.3 Adhesion ...................................................................... 183
2 Q9 l6 l% i5 \5 f8.4.4 Abrasion ....................................................................... 183% O4 @7 Y$ q/ s7 ]5 K2 j
8.4.5 Troughability ................................................................ 183
. Q/ [2 z" T' @7 N$ w5 |7 p6 A8.4.6 Fire Resistance .............................................................. 183
( P9 g9 m, P& s$ |2 KReferences .................................................................................................... 184
5 i6 d& Q- o0 d" K) N1 d5 c# |1 F9 Hose............................................................................................................. 187# { e8 K: \( V2 _. e$ j
Introduction ................................................................................................. 187- }. r, }9 M, X& z
9.1 Hose Manufacture .............................................................................. 188" r$ H8 k( |9 v. e
9.1.1 Braiding .................................................................................. 188
+ w5 F- j! F S9.1.2 Spiralling ................................................................................ 190
! e+ i6 y9 W; c1 a# }7 _7 V, a9.1.3 Wrapped Hose ........................................................................ 191
9 @& R6 V, @1 ~3 ]$ J9.1.4 Knitted Hose........................................................................... 192
: |% F9 L- d7 @9.1.5 Oil Suction and Discharge Hose ............................................. 192) r( b1 e$ |2 u7 I: ]
9.1.6 Circular Woven Hose.............................................................. 193
0 H7 F0 p$ b( ]$ s0 K$ o8 NAppendix IX ................................................................................................ 1953 g9 X8 _0 o9 D9 {& u! D3 B
i. Neutral Angle .................................................................................. 195' P& Z2 z7 g/ ]
ii. Bursting Pressure ....................................................................... 196
0 u4 y' v) z/ B# z1 E& c" l1 l( R7 k10 Power Transmission Belts ............................................................................. 199& T& F! [9 ~# u5 }: P
Introduction ................................................................................................. 199
) @+ ~: r, O6 J( R10.1 Main Types of Power Transmission Belts ............................................ 200, `: [' v) F$ V0 r6 m ]2 E
10.1.1 V-Belts .................................................................................... 200
( a6 O( S# ]3 j+ p10.1.2 Timing Belts ............................................................................ 2035 S- r1 T4 I* R% T! @$ |6 g
10.1.3 Flat Belting ............................................................................. 203$ r3 a v/ R+ w3 t7 e# ?% z
10.1.4 Cut-Length Belting.................................................................. 205
( C8 t1 ~8 Q4 U5 O10.2 Manufacture of Power Transmission Belting ...................................... 206# q& m8 `/ J1 V; |2 H- a
10.2.1 Manufacture of V-Belts ........................................................... 206
9 E6 p0 w* V8 _( C' O6 V10.2.2 Manufacture of Timing Belts .................................................. 209
9 j, R# E) s8 [' B UThe Application of Textiles in Rubber
. f/ x" d( T, @+ l8 n/ cvi6 M2 f2 `. z9 j$ C3 C" j9 `
10.3 Effect of the Textile Reinforcement on Belt Performance .................... 209
% z* ^/ [4 @2 o9 b1 PReferences .................................................................................................... 2127 _- f+ d b- l" X. e* a/ j
11 Applications of Coated Fabrics .................................................................... 2132 P# Y( w4 t5 W1 i+ ~
Introduction ................................................................................................. 213" V/ _) \( c2 g9 \* g0 J2 x( @
11.1 Inflatable Structures ............................................................................ 214! h0 q2 }# I' K* s8 }5 _4 p5 W! q
11.1.1 Inflatable Boats ....................................................................... 214' h/ e) l1 Y' V) e! c6 N
11.1.2 Oil Booms............................................................................... 218% N0 G* ]6 j! }, M7 y3 F, p
11.1.3 Inflatable Dams ...................................................................... 219+ c9 M" P. C& `0 N) ~8 I
11.1.4 Inflatable Buildings ................................................................. 220 [% [. _% c- {6 x4 I) |# F
11.1.5 Dunnage Bags ......................................................................... 221: k% M; ~7 w' e$ r5 Q
11.2 Non-Inflated Structures ...................................................................... 222; C" Y# Y% q& |& d8 v
11.2.1 Reservoir and Pond Liners ...................................................... 222% |! F4 x. c4 K% B4 W8 C
11.2.2 Flexible Storage Tanks ............................................................ 223
# l+ a1 |. g2 u' t11.2.3 Supported Building Structures ................................................ 223
5 X1 g9 }" n& k A& g. f' eReferences .................................................................................................... 224
" Z' H8 F9 J. x% \! S, x12 Miscellaneous Applications of Textiles in Rubber ........................................ 225; Y* F6 h0 y- \* i9 K% a
Introduction ................................................................................................. 225
* [$ h9 L8 S9 r12.1 Hovercraft Skirts ................................................................................ 2259 K# Y7 V" `0 p5 \9 ^% P7 R3 b3 g
12.1.1 Types of Skirt .......................................................................... 226
# z0 U( K% r5 T) B9 A5 g12.2 Air Brake Chamber Diaphragms......................................................... 229
r& J$ f3 K, V3 R, j* h$ _12.3 Snowmobile Tracks ............................................................................. 230
8 E# Z- f8 S- r9 \References .................................................................................................... 231
- T9 [' w( G) ~+ IAbbreviations and Acronyms............................................................................. 233# r3 T) p. }. ` q/ z' k
Glossary ............................................................................................................ 234+ O) N1 z1 _ o+ @/ X
Index ................................................................................................................. 239 |
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