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AMS應用於汽車輪胎

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发表于 2010-5-4 14:07:49 | 显示全部楼层 |阅读模式

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AMS用于汽车轮胎
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2 R8 k/ r6 L1 @! S- A7 M! ?ARIZONA SA-85 resin(Poly α- METHYL STYRENE)用于NR、BR、SBR、IIR、EPDM、NBR/PVC、CR&TPE(热可塑性弹性),作为补强剂及扩展剂 ,使操作容易赋予较高之抗张力及良好之色泽稳定性和耐热老化性。
& S9 @2 b& Z+ P! N9 m$ I) V# m2 }2 [ARIZONA SA-85 resin 用于SBR汽车轮胎可以提供以下好處 :
* f. C! |$ A/ N+ H7 P1.        乾濕地操控性較好
+ O! v9 m. Q' f- Z2.        轮胎發熱性比較低, 改善内部温度调节" }# B5 j) `( e: r  j
3.        滾動阻抗低,輪胎磨損較低,可以節省油料損耗; i) Q, ^7 V+ u; K7 T; h- q# e- c! D
4.        於配方中加入SILCA(白煙)與SA-85 resin" G: Z7 g+ m! ^) g) |
(1)        於0℃下黏彈性較高, 操控性較好,抓地性較好/ J2 s& P1 i" w4 X6 {6 N' t
(2)        於50℃下黏彈性較低, 滾動阻抗較低& Q7 b$ ^1 o6 _' u$ ~0 l
配方如下:7 z2 T: I) p5 K% e0 q2 X

. Z1 v, E! X, F+ e* F
5 @& _8 C: ~. z; G1 k; p0 q/ qSample        X        Z9 q1 t; f* B/ d6 o- d. t
SIBR1        90        85
9 }' g6 a& |  ?2 q( kStyrene/alphamethylstyrene2        9        8
# h# {2 _$ B% FBR3        10        6 [( F- d( n. B

" h2 T3 n* Q4 F( h0 YNatural Rubber4        10        5/ s" |( c' `1 U* r& u4 q1 H
Processing Oil5        38.8        36.253 D9 l+ B0 D9 y! c8 s( h
Zinc Oxide        4        48 k0 q2 j5 Q% ?2 f9 Y; v
Fatty Acid        3.5        3.5
( s+ p- L4 J$ `' e1 d8 s3 ?4 _3 EAntioxidant6        2.75        2.75
5 e. J/ m! \$ \8 y+ ]( DSilica7        40        407 Q$ w& u* O9 p- o/ E8 L0 v
Carbon Black        48        48" H4 u0 _  j' ^  G/ X& E
Coupling Agent8        8        8
5 I+ l3 i$ V9 F! [3 Z1 |/ JProductive Mix Stage
4 J5 I/ @9 i/ o( Q+ k1 h2 Y1 }" tSulfur        1.4        1.4
5 T( m+ |0 ~& {+ b# {5 MSulfenamide and Guanidine        4.2        4.2
3 R) N' s9 z5 _8 C0 gType Accelerators               
0 @9 p4 v) I( Y8 B& P4 h
& A7 ?* ^: B( g     .sup.1 the SIBR had a Tg of about -25.degree. C.; and composed of about 2 percent bound styrene, about 50 percent bound isoprene and about 25 bound butadiene;
+ y' p" V& c1 [& Y0 F     .sup.2 styrene/alphamethylstyrene resin obtained as SA-85 from the Arizona Inc. company and reportedly having a softening point of about 85.degree. C. and a Tg of about 39.degree. C. and being composed of about 60 percent units derived from styrene and about 40 percent units derived from alphamethylstyrene;
  T7 f, t2 N! f7 c. m: l     .sup.3 cis 1,4polybutadiene rubber obtained as Budene .RTM. 1254 from The Goodyear Tire & Rubber Company;
& Y- V( }* S4 \: M' U0 z4 ?: D/ q     .sup.4 natural rubber (cis 1,4polyisoprene);
: j  \, v2 Y. Z2 l+ B  o+ N  ~! X     .sup.5 rubber processing oil as being 22.5 parts in SIBR, where the amount of SIBR is reported above on a dry weight (without the oil) and in addition, about 16.3 parts additional rubber processing oil were added;& M9 I, l+ o7 M* P) h" h
     .sup.6 of the paraphenylene diamine type of antidegradant;' n5 F/ V/ G! h
     .sup.7 a silica obtained as Zeosil 1165MP from the RhonePoulenc company, and reportedly, having a BET surface area of about 165 and a DBP absorption value of about 260-280; and0 s3 Y7 V3 a$ ]1 f5 f1 \/ w1 @
     .sup.8 bis3-triethoxysilylpropyl)tetrasulfide (50% active) commercially available as X50S from Degussa in a 50/50 blend of the tetrasulfide with N330 carbon black (thus, considered 50% active). Technically, the tetrasulfide is understood to be an organosilane polysulfide as a composite, or mixture, in which the polysulfide bridge contains an average of about 3.5 to about 4 connecting sulfur atoms, although an individual sulfur bridge in the composite or mixture may contain about 2 to about 8 connnecting sulfur atoms.- l4 l- W2 o5 b: q) d3 `- h
& `) _( ?" P' C8 k# H# O/ B: n7 }
Sample        X        Y (Control)        Z2 N4 Y1 h# B/ b
Rheometer (150.degree. C.)% Z; }' _) c  ~) ]
Max. Torque        35        30        32.8: p2 e, S* O5 ^" U5 k& ?
Min. Torque        8        8.5        8% b& W  n7 N. _
T.sub.90, minutes        10.2        10.4        10.2% F! B* h" K( K
T.sub.25, minutes        6.9        8.4        7
$ M2 [8 v9 l! h0 M7 }* cStress-Strain
2 H+ D; b- l/ r5 n+ |, uTensile Strength, MPa
# M- G) w4 M$ o' y( a% p6 N        14.4        13.6        14.1: ^4 y# h9 O7 J7 ^' A
Elongation at Break, %        400        557        3701 b) g4 M* _: E0 z
100% Modulus, MPa        2.5        1.7        2.5  a1 V7 q! j2 f& M) Z) l+ U% d+ N
300% Modulus, MPa        11.75        7.3        120 y" |2 Q0 j8 m3 M
Rebound& g7 e  K- c* L0 e" _
100.degree. C. (%)        57        38.5        60. e# o! k; w; r4 f; {
23.degree. C. (%)        14.5        13.5        18; d% y/ w: H! v: |9 D4 x( P
Hardness (Shore A)                        . B! H+ g& m+ u* L0 F) w6 Q
23.degree. C.        65        64.5        650 Y7 l' t3 p: e1 Q1 T: C0 V
Dynamic Mechanical Properties
* y; x) l+ l0 ^. u6 }1 yG* Stiffness @ 50.degree. C., MPa        4.7        7.65        4.4
2 A3 |  K0 S- J9 ^- Q. nTan.Delta at 50.degree. C.        0.078        0.117        0.073
/ W) t! |0 U) U9 |* tTan.Delta at 0.degree. C.        0.65        0.42        0.56
) c* v5 _7 p3 F2 }) o, V( BG* Stiffness at 0.degree. C., MPa        17.2        29.7        11.6
6 y7 F3 A7 d2 _* b) W$ y5 wHeat Generation (.degree.C.)        33.8        52.5        31.30 }5 W  T. Y; L. [8 A. ]

* y6 I' K3 P/ E# r$ [% R2 \/ \. KTire Properties        X        Y (Control)
/ l2 [  g# s" g) P9 }Rolling Resistance        112        1009 ~: ~/ p3 R0 q+ W
Wet Handling        106        100
+ Z0 c" z7 }$ }# @8 f7 b8 D2 kWet Skid        106        100
4 |" X$ h# O; V4 E+ _; `5 MWear        94        100
1 B5 |% \* u8 N, }Dry Handling        100        100
1 a9 \4 m3 P. O& A3 \% i0 C在欧洲,AMS已被倍耐力、普利斯通、固特异和米其林等公司广泛采用。& f# L* {! V8 _* A& j, }6 r- D0 F
建议使用量:8~10 phr。* n! b" ^. F" w1 C+ Q
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Relevant Patent(AMS resins for car tire)
8 j' j* r; V+ |1 P5 _( IUS patent #4,487,892 (Bridgestone, 1984)
4 k* u& }; Y( a+ f* E0 \% a/ P4 [High driving performances (i.e. improved controllability & stability during high speed running).; R/ q  c" G0 [! k4 K, Q8 [4 q
Satisfy two contradicting properties, controllability (improved hardness) and stability/grip/cornering (increased hysteretic loss). . r0 X  f* w* N9 q- I3 _- ?8 D% D" `
US patent #5,446,097 (Mitsui, 1995)( u) p0 g% D2 S9 K
Vulcanized rubber composed of (a) conjugated diene rubber, (b) ethylene alpha-olefin copolymer and (c) styrene oligomer.
1 q1 n# A) F- u3 f! SProvide excellent weather resistance, heat aging characteristics and mechanical strength" M$ N; Q" l3 T0 o9 ^& U1 ?
US patent #5,877,249 (Goodyear, 1999)
; y8 d; I* b2 W$ f1 TPneumatic tire composed of diene base elastomers, carbon black, silica & AMS resin.
: b& t/ F% V+ T. oCombination of carbon & silica enhance wet & dry traction, but maintaining rolling resistance.; ]4 i2 @+ C* K/ P6 `
AMS resin increases tan delta (0o~20oC), but retains high storage modulus at high temperature (25o~100oC
/ T6 d+ j5 _, s& w( mUS patent #6,469,101 (Pirelli, 2002)' O# R+ q/ R* I1 K& L  a6 ^8 Y
Tread of a low rolling resistance at normal tire use temperature and high grip (road holding) at higher temperature.
. ?+ M6 E: y9 `, w, ~AMS resins, e.g. Kristallex® F-85 & Endex® 155.
" h2 N6 g; L# b7 d. _US patent #6,525,133 (Goodyear, 2003)
% Z4 S2 }) G9 x& xPneumatic tire (for traction) with a rubber tread (diene base rubber) which utilizes AMS oligomer./ a) S) H# {& ]! D$ C
AMS resins provide traction (i.e. handling, grip, cornering, particularly, skid resistance) at high temperature.
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发表于 2010-5-4 14:38:40 | 显示全部楼层
资料不错,轮胎的东西是橡胶的主流。
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