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Contents
0 @, s( L* k3 X4 d" BSection 1 Glossary of Rubber Terms ………………………………………... 1
& ]9 c# E. k. K$ DConversion Factors for Units of Measurement ………………………………….. 675 J& n1 k, L1 @; g7 P: f
Section 2 Specific Gravities of Some Rubbers. u, R/ |0 a5 Y& o
and Compounding Ingredients ……..…………………………... 692 x, M: b8 F K4 A' Q% h8 G
2.1 Specific Gravities of Some Compounding Ingredients ……………….….. 71
" d' ?! t1 ~# a: }9 e, {6 h2.2 Specific Gravities of Rubbers ………………………………………………. 74
7 x$ |# P8 [- e9 w! U6 HSection 3 Rubbers …………………………………………………………….. 75( |/ F( O2 G M+ f" V
3.1 Natural Rubber (NR) ………………………………………………...………. 77* S/ {& Y$ t% t7 A' G& \1 `' A& G5 l
3.2 Polyisoprene (synthetic natural rubber) (IR) …………………………….… 79
' C% e& _8 f7 e. D1 V9 u9 [3.3 Polybutadiene (BR) ……………………………………………………..…... 80
& o b2 m8 s: ]4 B0 O6 R$ g3.4 Nitrile Rubbers (NBR/HNBR) ………………………………………..……... 811 z& E- k- L' D$ d
3.5 Epichlorohydrin Polymers (CO/ECO/ETER) ………………………………. 839 @% @& M! H2 ?5 q% g, k4 x6 y
3.6 Polychloroprene (CR) ………………………………………………..……… 84
6 I; \4 }" @4 j' U5 e, @5 D3.7 Polynorbornene …………………………………………………………….... 86
, }! [! n3 @( ]; _& P5 a t. t" E2 `3.8 Butyl Rubbers (IIR/BIIR/CIIR) ……………………………………….…….... 87
4 M Y3 H+ N; ^) P+ L3.9 Styrene-Butadiene Rubber (SBR) ………………………………………….. 88# l6 l& z) K/ v# g" D4 ~9 C7 |
3.10 Ethylene-Propylene Rubber (EPM/EPDM) ……………………………...… 89; ] @# V, G4 o+ w5 a' p$ f& q9 r
3.11 Chlorinated Polyethylene (CPE, CM) ………………………………………. 91' K$ s @6 Q& r, {2 C: u0 s J/ p
3.12 Chlorosulphonated Polyethylene (CSM, CSPE) ………………………….. 92
( ^* ~% W; y7 c. V. A% z3.13 Ethylene-Vinyl Acetate Copolymer (EVA, EAM) ………………………….. 93
, a9 t0 i' n+ |6 M8 n- A# i3.14 Ethylene-Acrylic Rubber (EACM, AEM) ………………………………...…. 93
2 E# K) F9 ^1 m; [/ M3.15 Polyacrylate Rubbers (ACM) ………………………………………..….…... 94$ X% F C4 {" S5 v1 Q% V6 I) r
3.16 Silicone Rubbers (MQ, VMQ, FVMQ, PVMQ) …………………………….. 96
+ i$ V: f0 _( u9 O5 i! `/ L3.17 Ebonite ………………………………………………………………………… 97; v7 @: d O; ?3 g: b- j- {
3.18 Polysulphide Rubber (OT, EOT) ……………………………………………. 98, K" O4 ?! T" H. u8 H4 t. c; k
3.19 Propylene Oxide-Allyl Glycidyl Ether Copolymer (PO, GPO) …………… 99
8 M1 E" y1 F Z8 A2 M3.20 Polyurethane Elastomers (AU, EU, PU) …..……………………………... 100* w2 d: ?" I/ L3 R$ R% c4 b' w/ p
3.21 Fluorocarbon Rubber (FPM, FKM) …………………………………….…. 103. ~" L5 P. W$ ]+ Y. C
3.22 Thermoplastic Elastomers - General Description ……………………..... 106
! {# }1 M g8 A5 K4 Y7 f3.23 Thermoplastic Urethane Elastomers (TPAU, TPEU, TPU) …………….. 109
1 A9 }* Y3 M: ^3.24 Styrenic Block Copolymers: SBS and SIS ……………………………….. 111% s2 W8 Z k/ ]2 z; I O# |
3.25 Styrenic Block Copolymers: SEBS ………………………………...……... 112
+ |1 r Q& {' L. ?3 Q9 G3.26 Copolyether Ester TPE …………………………………………..………... 113
- I3 m4 i; u9 F+ J' @5 Y3.27 Polyester Amide TPE …………………………………………………..….. 114
Rubber basics.pdf
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9 ?* y; i8 y/ ^/ E7 _4 \0 z% l1 pSection 4 Rubber Compounding Ingredients …………………………… 117' y9 G! n2 s( K( z4 j2 C$ t0 C
4.1 Accelerators ……………………………………………………………..….. 1214 H2 B. X: {0 _, N, R5 u! |- E
4.2 Activators ……………………………………………………………………. 123
$ B" ~. H( g# {1 R% Z4.3 Antidegradants ……………………………………………………………… 126
5 {. W. |( c6 X- ?4 d: X7 ^) Q2 G4.4 Antireversion Agents ……………………………………………………….. 128
/ ]. J! Q9 _$ G: N* x" [* f4.5 Antistatic Agents ……………………………………………………………. 128
4 @1 L- P4 Y' }& x) @4.6 Biocides and Fungicides …………………………………………………… 128& V4 a3 k5 b3 H9 i
4.7 Blowing Agents ……………………………………………………………… 129, @6 O8 x) x' {) C( A
4.8 Bonding Additives …………………………………………………………... 1319 u; C! O0 N2 L! E
4.9 Deodorants and Reodorants ………………………………………………. 132
9 ^* l5 H* N+ s4 P4.10 Desiccants …………………………………………………………………… 132: j8 W% v" S: B. E7 a) r
4.11 Dusting and Anti-Tack Agents …………………………………………….. 132
4 _. L& i, G3 e4.12 Factice ……………………………………………………………………….. 133/ W& M# X9 s( _3 D* q& S1 m- U
4.13 Fillers ………………………………………………………………………… 134; y# o( d% ~6 C2 d% d
4.14 Fire Retardants ……………………………………………………………… 141" G0 X/ j5 l' A! }7 r
4.15 Peroxides ……………………………………………………………………. 142
; a5 K9 e: K$ l5 r4.16 Petroleum Oils ………………………………………………………………. 144) G' P5 k+ T/ ]6 F) [6 b
4.17 Pigments …………………………………………………………………….. 147
4 w0 d% N) f5 A& p$ i* `( n4.18 Plasticisers for Polar Synthetic Rubbers …………………………………. 1484.19 Prevulcanisation Inhibitors ………………………………………………… 149
1 K4 h5 u+ C! j" G4.20 Process Additives …………………………………………………………... 149
4 N# e) q( t# @" R+ F" L9 q4.21 Release Agents …………………………………………………………….. 151
3 w. {1 r& k4 Q' Z2 Q4.22 Resins ……………………………………………………………………….. 151
: m/ d/ E4 ^9 W' L* H4 D6 B( t4.23 Vulcanising Agents …………………………………………………………. 153
: ?4 m+ w b" p/ P3 P; T; H4.24 Waxes ……………………………………………………………………….. 1544 \4 ?0 v" \& O' H1 J+ O
Section 5 Rubber Processing Equipment …………….………………….. 1572 _ \* r0 d1 h+ s
5.1 Autoclaves ……………………………………….…………….……………. 161
5 {4 _% y2 y) I/ R2 R5.2 Cable Manufacturing ………………………………...….………………….. 161
, w& Y. V7 G2 s5.3 Calenders ………………………..……………………….………………….. 1624 z: t, d+ `8 K* t5 G7 T* T
5.4 Compound Drying/Cooling ………………………..……………………….. 164
* P8 C$ m5 S) T& z5.5 Compression Moulding Presses ………………………………………...... 1659 F; M) \3 W3 x! C& L! l
5.6 Continuous Vulcanisation ………………………..………………………… 1659 ?8 Q# s. N' F2 }
5.7 Conveyors, Material/Haul-Off ……………………………………………… 167
4 M' }9 {9 R0 G& Q5.8 Cutting Equipment ………………………..………………………………… 167 ]& g9 }, }5 C0 s x
5.9 Deflashing ………………………..………………………………………….. 1683 n8 s6 b* _3 c! ~* {3 g
5.10 Dipping ………………………..……………………………………………… 1686 _5 T3 \, {# j1 K* h
5.11 Dusting Devices ………………………..…………………………………… 170
: q% ^- M" m2 ?; t) I8 F! U, i' m5.12 Extruders, Cavity Transfer Mixer ………………………………………….. 170
3 V& V$ e4 q" `, H6 R$ y5.13 Extruders, Cold-Feed ………………………………………………………. 171
4 f6 }( j7 x; A; k8 E2 R/ H5.14 Extruders, Dump/Pelletiser/Strainer/Roller Die ………………………….. 172
2 _) ]* F: r8 [# y/ Z5.15 Extruders, Gear Pump ………………………..……………………………. 173( m6 o- L' I8 I" ]
5.16 Extruders, Heads and Dies ………………………..………………………. 174
( p9 o7 f% k! p: v- c. ?7 x2 Z9 ~5.17 Extruders, Hot-Feed ………………………..………………………………. 174
6 |& R- T# Y( ^# P' E$ P) J5.18 Extruders, Mixers ………………………..……………….…………………. 1757 t3 J& e5 }7 q' Z% l( n6 N1 X( \
5.19 Extruders, Piggy Back Systems …………………………………………… 1762 d' K; p0 z- q$ `
5.20 Extruders, Pin Barrel ………………………..……………………………… 176
* b- H$ M, k$ I( m+ Z5.21 Extruders, Ram ………………………..……………………………………. 177
2 b6 E: R7 @8 A8 I0 a5.22 Extruders, Vacuum ………………………..………………….…………….. 1770 X1 Q# V. P. Z# N! H7 g0 a
5.23 Granulators/Shredders/Grinders ………………………………………….. 178
' c! V1 X% R' W6 K! v p& s/ [5.24 Hose Machinery ………………………..…………………………………… 179
! d+ z" D( R! I- J5.25 Hydraulic Drives ………………………..…………………………………… 180$ Z0 o& Y9 a2 y5 q) I. j
5.26 Injection Moulding Machines ……………………..……………………….. 180/ f& v5 c$ P1 ]' {& k- l. C
5.27 Internal Mixers ………………………..……………………….…………….. 183
" _( G9 L) g# q: N6 d5.28 Laboratory Processing Equipment ………………………….…………….. 1853 m+ B2 V- s9 K b+ e& A
5.29 Marking Devices ………………………..…………………………………… 185
; ~9 f0 @; Z+ V+ M3 k2 [5.30 Metal Preparation for Bonding …………………………………………….. 186
( O' C( _9 _1 _5.31 Microwave Heating …………………………………………………………. 187: A& {# R8 q6 ~( A3 H
5.32 Mills, Cracker ………………………………………………………………... 187
8 K% v: N( `8 d3 X6 C5.33 Mills, Mixing …………………………………………………………………. 1870 Y& V+ w9 E& j8 v
5.34 Mills, Stock Blenders ……………………………………………………….. 188
0 K' c8 U8 Z9 J z# a2 O5.35 Mixers for Rubber Cement/Dough and Solution ………………………… 189
# ^4 r/ [- g4 J' h, ^5.36 Mould Cleaning ………………………..……………………………………. 190
; k; u: _+ o2 h9 g$ X5.37 Moulds ………………………..……………………………………………… 190
+ X, {. G& l: [2 ~2 j5.38 Ovens for Cure, Post-Cure and Ageing Applications …………………… 1917 k# ]+ q# X( ^6 q
5.39 Preheating Bales ………………………..………………………………….. 191
' O; \+ J' I% f. k& {5.40 Preheaters Other Than Microwave ……………………………………….. 191
- R, n: U( a. k) @# d5.41 Presses, Lead ………………………..……………………………………… 192
% J% y% @/ ~& _4 I |5.42 Presses, Rotary Curing ………………………..…………………………… 192
8 G! ]& h7 A9 S8 a" ?5.43 Spreading/Coating Machines ………………………..……...…………….. 192
, d; N3 f/ Y% k" p5.44 Temperature Control Units ………………………………………………… 193
% y% k6 X9 l* r" A9 ^6 |$ h9 ?5.45 Thickness Gauges ………………………………………………………….. 193+ A6 {0 V0 g! w" z7 B6 E! Q+ h2 ^
5.46 Transfer Moulding ………………………………………………………….. 194/ e; a! s+ r3 R% ]6 H9 L
5.47 Tyre Building Equipment ………………………..…………………………. 195
; L) Q n. h A5.48 Tyre Retreading Equipment ……………………………………………….. 196
* F7 h( f& m$ ^5.49 Weighing Equipment ……………………………………………………….. 197, h( L9 F: Y$ U- o5 e }# I
Index ………………………………………………………………………………………………………. 199 |
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