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[资料] 胶管手册 THE RMA HOSE HANDBOOK 2009

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发表于 2012-12-26 13:45:22 | 显示全部楼层 |阅读模式

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THE RMA HOSE HANDBOOK 2009
9 }4 C' K# `, S RMA 胶管手册(2009版)
( N) m# Z3 Q, U/ G  [7 V9 i
This Hose Handbook is intended for the general guidance and reference of persons interested in the selection and
2 ]1 R/ v9 w/ Q( t9 k! \, g  k( v use of hose for various conditions of service, but readers are cautioned to follow manufacturers’ instructions
/ |( u$ k' E! }. d: g
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 楼主| 发表于 2012-12-26 13:49:04 | 显示全部楼层
CONTENTS
9 J. U& S# t0 s  o CHAPTER 1 — GENERAL Page- v/ \, T9 q# X$ |/ R' ]4 A
Tube.................................................................................................................................................................. 7' t9 k) b. s) N5 `. o
Reinforcement .................................................................................................................................................. 7
- ?7 y7 [( B; @! L4 ?! W Cover ................................................................................................................................................................ 74 f. C! u- h. t& R: Q6 i
Manufacturing Materials .................................................................................................................................. 7' P2 l5 l. w* v( Q# X. r
Rubber and Elastomers.............................................................................................................................. 8# K7 v/ c1 C8 l  P
Typical Hose Constructions (illustrations) ........................................................................................................ 8! G5 V0 U1 X8 m# z# i" [9 I
Rubbers Commonly Used In Hose ......................................................................................................... 97 ~! r1 l: L; Z2 v9 ~! Z) @, e- c
Plastics Commonly Used In Hose........................................................................................................... 11
1 X3 V& K' g  h# f7 h% J Fibers Commonly Used In Hose............................................................................................................. 11
/ K9 D8 i- l' n7 I& o5 t% L Fabrics .............................................................................................................................................................. 12; @+ b2 E* a. X+ Z
Yarns ............................................................................................................................................................... 14
( Q, L) M/ n9 t" |4 n8 M; K Wires ............................................................................................................................................................... 14
$ f- ?: M. ^) D0 W1 Y Physical Characteristics of Hose ....................................................................................................................... 16
" Z4 w9 V- i/ C" S, D8 y& W Flexibility and Bend Radius ....................................................................................................................... 16
( X" e& G5 v: U# e. B Suction and Vacuum ................................................................................................................................. 163 N% X: s2 S3 U# ]) V5 h5 d
Electrical Characteristics of Hose...................................................................................................................... 17
6 V6 V  [. Y# y/ A+ z; l+ w* ^& M+ A Conductive Hose ....................................................................................................................................... 17
, O$ L8 u! }) G7 R. Z0 I Non-Conductive Hose ............................................................................................................................... 17. o, Y/ I7 V6 x, l( F; ~
CHAPTER 2 — MANUFACTURING METHODS
0 [+ B4 q8 a, {# Z) H' s Three Basic Methods of Making Hose .............................................................................................................. 18
; t% N2 n, o$ v9 O Non-Mandrel Style.................................................................................................................................... 182 ]8 x0 H0 }8 Q( O4 i  T
Flexible Mandrel Style ............................................................................................................................... 193 V2 ~7 b( Z# b$ N/ |
Rigid Mandrel Style .................................................................................................................................. 190 F) m5 x: Z7 J
Specialty Methods ............................................................................................................................................ 20- T; @( T) }# d0 |3 \* O
Thermoplastic Hose Concepts.................................................................................................................... 20" _$ Y. _- t8 X3 n
Continuous Systems .................................................................................................................................. 222 B2 t. _3 ]$ B, N  t
Process Characteristics ..................................................................................................................................... 22
  `0 N, \* J) j8 p& q Tubing Operation ............................................................................................................................................. 22
/ M$ s& T6 B  F2 J Extruded Tubes ......................................................................................................................................... 227 ~9 }9 C" o- D: W( u  a+ o( Z
Wrapped Tubes ......................................................................................................................................... 24
* H1 ~9 K( W" {  H Covering Operation .......................................................................................................................................... 24. D0 _# ^. s. A0 S: I7 J' M' B
Reinforcement .................................................................................................................................................. 244 X$ r+ u' b5 \( r' J" B+ S+ D
Braid Reinforcement ................................................................................................................................. 24
  Z6 {7 T: e; [  X4 L' q! q Maypole Type ........................................................................................................................................... 25
) P+ u, T" Z$ N1 V2 p9 | Rotary Type............................................................................................................................................... 26$ t9 ~& z/ T  G6 i% [
RMA IP-2:2009 34 A6 R. u8 J: X; U1 {
All rights reserved. The contents of this publication may not be reprinted or otherwise reproduced$ X" t/ S3 Y8 G6 g0 D9 c, V" {
in any form without the express written permission of RMA.8 W0 x1 M2 s$ ?! ?% d
Spiral Reinforcement................................................................................................................................. 27
3 f" }( |; ^$ |6 w Knit Reinforcement ................................................................................................................................... 27. S( E* {% |- h8 l) J
Wrap Reinforcement ................................................................................................................................. 28
- B5 e9 p7 @8 l; ? Woven Hose .............................................................................................................................................. 29* P1 w; n( `  [2 N
Vulcanization Techniques............................................................................................................................. 30* A: k3 u% v" [
Lead Cure .................................................................................................................................................. 31
# o* N& n& Y  q( L+ [ Wrap Cure ................................................................................................................................................. 31
7 a# }/ }( J) F5 \1 J& ~4 B8 @9 ^ Open Cure ................................................................................................................................................. 313 g" W6 H! b3 ^6 {
Curved Cure .............................................................................................................................................. 32
- q! ~/ {6 H, ^ CHAPTER 3 — HOSE IDENTIFICATION
6 K) @$ R! E  [ General ............................................................................................................................................................. 33! o4 P+ o/ ^0 w( Y
Brands (Molded)............................................................................................................................................... 34
, _: ^3 t$ T, U. w3 X3 n% b Impression Brands............................................................................................................................................ 34  t" s7 L5 _' G, [
Labels/Decals ................................................................................................................................................... 35. ?) c& Y* t7 r6 B" w
Printed Identification ........................................................................................................................................ 35
% }: B1 w! h) u! n4 @/ ~ Exterior Surface Identification (Ribs, Plateaus, Grooves)................................................................................. 36
9 o7 P! M6 r8 @ Vendors’ Identification Guide for Molded and Extruded Products................................................................... 363 [; S. G6 k# O7 I* }
Hose Manufacturer Identification Codes—Colored Yarn Assignments............................................................ 36
: Q7 i7 `' d; ~ CHAPTER 4 — TOLERANCES
" h/ E2 ]* _8 B5 Z Class Identification........................................................................................................................................... 37# C" X+ F- m/ u3 P* e* A
Inside Diameter Tolerances ........................................................................................................................... 38" F8 _2 q  F3 e9 g" z+ u
Outside Diameter Tolerances........................................................................................................................ 399 O/ {/ n" M. H% }) }( x; S8 g
Hand-Built Hose — Wire and Non-Wire Reinforced.................................................................................... 40$ |3 U1 j( u/ C7 g
Dredging Sleeves — Inside and Outside Diameter Tolerances ..................................................................... 40! K3 U; k) Z9 k& |* ]
Length Tolerances — Tolerances for Specific Cut Lengths of Hose............................................................. 41* |3 v: }6 k2 D( G! e
Length Tolerances — Tolerances for Hose Built to Length .......................................................................... 41% T8 A) m7 S) q! i2 U
End Squareness ............................................................................................................................................. 411 d( G$ Y& b' Y, q% d
CHAPTER 5 — COUPLINGS
, I; _! D, v; ]% o: @2 D General ............................................................................................................................................................. 42
8 b5 c' i( ]2 l" z' Y Reusable Shanks with Clamps.......................................................................................................................... 44! j' v' l* N, {- \- y/ e
Short Shank Couplings ................................................................................................................................. 44
! p$ {2 o9 e8 \& u  K8 l- t4 _ Long Shank Couplings.................................................................................................................................. 44
7 G# P; j. k. c" f3 ? Interlocking Type.......................................................................................................................................... 45
+ @' u6 D$ h0 k: a) u& A) P+ V Compression Ring Type ............................................................................................................................... 45/ e7 x- c3 C+ c5 A
Reusable Couplings Without Clamps ............................................................................................................ 45
% o# ^9 r* B4 T' K Screw Type................................................................................................................................................ 45
" A  G3 A- C( b6 u( Z CONTENTS (Continued)9 ]: j) e1 p1 W8 Z
RMA IP-2:2009 40 y8 c. R5 w/ J& w  \  p4 H: h
All rights reserved. The contents of this publication may not be reprinted or otherwise reproduced6 p% W8 G+ q- i
in any form without the express written permission of RMA.
2 o  q( U" K1 T Push-On Couplings ................................................................................................................................... 46( n: U* l' e' T' s. x: c8 }0 h
Non-Reusable Couplings ............................................................................................................................... 46
9 O- T; E8 n; {" m- Z, k5 S Swaged-On Couplings............................................................................................................................... 46+ g( `* q7 U3 m9 L' W8 V
Crimped-On Couplings .............................................................................................................................. 46
' a! R; M. J4 u+ O& @: S& [ Internally Expanded Full Flow Couplings.................................................................................................. 47( n2 h9 `0 U$ Q! J" A: G
Built-in Fittings ......................................................................................................................................... 47( a& a. J- ~! G+ h4 G+ K- X
Special Couplings and Clamps ...................................................................................................................... 48
5 c% t# P6 `% G+ | Sand Blast Sleeve Fittings......................................................................................................................... 48
6 [: u9 T/ T' I. R Radiator and Heater Clamps....................................................................................................................... 489 [) {: Y9 @1 k7 L, X4 Z
Gasoline Pump Hose Couplings................................................................................................................. 49
5 K9 }! _, ^0 h2 z Coaxial Gasoline Pump Couplings............................................................................................................. 49
$ ]) X4 V3 m) w, L Welding Hose Couplings........................................................................................................................... 499 F, s6 l$ |9 m7 Z% @+ M, F
Fire Hose Couplings.................................................................................................................................. 50
: a# Q. j& ?6 t Coupling Procedure.......................................................................................................................................... 50
, X4 u& S: |8 _: [8 s" a2 Z/ p Corrosion Resistance of Coupling Materials..................................................................................................... 50. F* T3 Z, X& Z
CHAPTER 6 — HOSE TEST METHODS2 n: C: R7 z4 l& a1 D8 u/ L
ASTM D380..................................................................................................................................................... 510 @% E0 d8 K# z4 }9 q" E+ |; H1 ]
Hydrostatic Pressure Tests ............................................................................................................................... 51
$ f# t+ s7 B2 c% u8 a( C Destructive Tests ....................................................................................................................................... 512 i% q. A6 D' j& P: [1 b) {1 [. ^
Non-Destructive Tests............................................................................................................................... 52
2 \  j) a5 ]7 Q) z$ k" x! P Design Considerations...................................................................................................................................... 536 O4 z5 O2 s, l$ }% l$ A$ A) u
Electrical Resistance Tests for Hose and Hose Assemblies .............................................................................. 541 j1 k3 r6 ]  s! `/ v1 K+ [' k
CHAPTER 7 — HOSE AND COUPLING SELECTION GUIDE) n, P- l. i9 M% r1 m# Q
General ............................................................................................................................................................. 60+ a* {* j. s4 X. V- c* W6 i. |* g
Service Considerations for Hose in Critical Applications ................................................................................. 60. Q/ ?; o- g& e( s8 u8 q! h
Information Needed.......................................................................................................................................... 60  _7 O0 d1 U+ _7 k
Organizations Having Regulations or Specifications for Hose ......................................................................... 63" e2 ?2 e0 w; X  ^+ N/ w$ ?
CHAPTER 8 — CHEMICAL RECOMMENDATIONS
  ]* a* I. r3 x Oil and Gasoline Resistance........................................................................................................................... 64
7 ]5 ^' ?5 I( R2 H& {( _ Physical Properties After Exposure to Oil....................................................................................................... 64" N* G" R: s' {. L/ C7 b
CHAPTER 9 — CARE, MAINTENANCE, AND STORAGE' b$ ^! G1 D% V: p
General Care and Maintenance of Hose......................................................................................................... 65& j& n5 j! E% d! C/ i" x% D. o# i
General Test and Inspection Procedures for Hose ......................................................................................... 657 s3 ^% C0 N6 ^
Safety Warning (for Pressure Testing)........................................................................................................... 66" `3 k2 @4 P+ B0 y- t" q# ?: h
CONTENTS (Continued)
" u, x& S/ `2 y8 T# R  m( H RMA IP-2:2009 5
6 k6 V( K- M+ L All rights reserved. The contents of this publication may not be reprinted or otherwise reproduced
, V; F9 O$ N) Z; S# J* z" x in any form without the express written permission of RMA.& }) L' B4 ?# Y) ~2 ]6 [# k
CONTENTS (Continued)8 c) ~% A$ H7 [# Q
Storage .......................................................................................................................................................... 67
/ T* |! B& h8 A Shelf Life ...................................................................................................................................................... 67
/ u! `( B3 T" s* t CHAPTER 10 — GLOSSARY OF TERMS USED BY THE HOSE INDUSTRY.................................... 68# \0 o$ C3 `/ M# |! f; n) P
CHAPTER 11 — USEFUL TABLES' w" d) }9 T! ]! C9 H. S
Table 11-1 Water Discharge: Flow of Water Through 100 Foot Lengths of Hose ................................. 941 m0 S. H9 A  p0 j0 a# O
Table 11-2 Conversion Factor: Flow of Water Through Lengths Other than 100 Feet .......................... 95
8 d+ H0 q! M/ H* Z: f Table 11-3 Friction Loss in Water Hose ................................................................................................. 968 X4 X7 R, d* g# o& ?
Table 11-4A Frictional Loss of Air Pressure in Hose ................................................................................ 97  a( Y  V* i, x
Table 11-4B Frictional Loss of Pressure for Pulsating Flow of Air Through Hose................................... 98
! x. M5 W1 @0 G0 O/ A Table 11-5 Air Flow Through Straight Smooth Bore Hose .................................................................... 99
! G2 F4 Q0 Q( z8 \# e Table 11-6 Pipe Flange Dimensions: 125-150 USA Std (ANSI B16.1 & B16.5)................................... 100& n' Z! Y; g& k1 k/ v+ O0 _( \
Table 11-7 Pipe Flange Dimensions: 250-300 USA Std (ANSI B16.1 & B16.5)................................... 1013 J3 I" p# z$ _% D$ \
Table 11-8 Wrought-Iron and Steel Pipe Sizes ....................................................................................... 102
3 s7 K! _+ \7 X( f, C Table 11-9 Temperature-Pressure Equivalents of Saturated Steam ........................................................ 103* ~% k$ H' N' i3 X1 _" @
Table 11-10A Decimal and Millimeter Equivalents of Fractional Inches.................................................... 105
: _% v3 x, x" J4 _6 Z, @ Table 11-10B Hose Size Identification Numbers ........................................................................................ 106
4 }3 x, [1 L" p% L! H$ @5 B) B Table 11-11 Inch-Millimeter Equivalents ................................................................................................. 107
, V+ P% M9 B6 G8 T* \4 ~$ U/ f Table 11-12 Millimeter, Meter & Kilometer Equivalents of Inches, Feet and Miles................................ 107& w* I: h3 q6 k& O( c
Table 11-13 Square Centimeter Equivalents of Square Inches ................................................................. 1081 k3 C, @& L$ j
Table 11-14 Volume Units: Cubic Centimeter Equivalents of Cubic Inches............................................ 1099 [' a) k4 D) ?% ?& }/ ~
Table 11-15 Liters to US Gallons ............................................................................................................. 110- O0 |1 {6 ?( A& i3 ]" {, `/ r, E
Table 11-16 Velocity Units: Meter Second Equivalents of Feet per Minute and Second......................... 110
' ?. Q2 B5 s3 O8 k% l Table 11-17 Weight & Force Units: Gram, Kilogram and Newton Equivalents in Pounds and Tons ...... 111
9 J- U# r3 J4 o0 m6 M2 B Table 11-18 Pressure Units: Megapascals (Mpa), Bars, Equivalents of Pounds/Sq. in. .......................... 111
* u$ v* n5 b. {. b' m1 m+ h Table 11-19 Areas & Circumferences of Circles for Diameters in Units and Fractions ........................... 1122 V- u$ ?! }" ?* D/ p- E# h' z8 W
Table 11-20 Adhesion Units: Kilonewtons/Meter (kN/m) Equivalents of Pounds/Inch........................... 113  @  Q3 v/ ~9 G8 b/ {0 X
INDEX........................................................................................................................................................
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 13:52:04 | 显示全部楼层
感谢楼主分享~
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 14:07:02 | 显示全部楼层
看不懂,没有中文版的吗?积分也用完了,做个标记,感谢楼主
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 14:26:47 | 显示全部楼层
回复一下看看了!
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 14:29:34 | 显示全部楼层
楼主这个手册上面都是啥啊?
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 15:23:42 | 显示全部楼层
英文版的,要抱着字典看了
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 15:42:06 | 显示全部楼层
感谢楼主分享~# y2 V) y' g. g
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 16:49:54 | 显示全部楼层
回复一个看看吧
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 18:45:39 | 显示全部楼层
谢楼主,看看。
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
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