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[资料] 胶管手册 THE RMA HOSE HANDBOOK 2009

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发表于 2012-12-26 13:45:22 | 显示全部楼层 |阅读模式

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THE RMA HOSE HANDBOOK 2009
7 L9 _/ Y5 C8 U RMA 胶管手册(2009版)

9 {  m) X8 k4 D1 E This Hose Handbook is intended for the general guidance and reference of persons interested in the selection and
* v7 M( N9 Z$ ] use of hose for various conditions of service, but readers are cautioned to follow manufacturers’ instructions% P5 e" c* C, {/ R: G# Q: J
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 楼主| 发表于 2012-12-26 13:49:04 | 显示全部楼层
CONTENTS
, I2 v# e2 ^9 E& a1 P CHAPTER 1 — GENERAL Page
( I1 u  z+ R- C Tube.................................................................................................................................................................. 72 p& ~) t1 q$ c9 L. H
Reinforcement .................................................................................................................................................. 7
+ a8 F! G( g5 D7 ^' w Cover ................................................................................................................................................................ 7$ j4 v7 w$ i( v/ T' R* l. Q
Manufacturing Materials .................................................................................................................................. 7* l# f7 v5 `3 t: m8 F$ P- P
Rubber and Elastomers.............................................................................................................................. 8# _* D1 ]" T0 n0 b0 x4 C
Typical Hose Constructions (illustrations) ........................................................................................................ 8. K6 L* M& K. J$ O/ I7 l
Rubbers Commonly Used In Hose ......................................................................................................... 9
! ~7 c! t2 j1 P5 \- ? Plastics Commonly Used In Hose........................................................................................................... 117 t8 H6 t9 ]/ F, g& e
Fibers Commonly Used In Hose............................................................................................................. 11
* b& t+ R& o+ a/ p# n  E  M. n Fabrics .............................................................................................................................................................. 12
( _- m9 {3 o1 n. O+ `7 B Yarns ............................................................................................................................................................... 14" p) q+ P& J4 m9 V' o5 t& c3 l% Z
Wires ............................................................................................................................................................... 146 D5 E' S5 T6 V) A
Physical Characteristics of Hose ....................................................................................................................... 16* ?) [7 ]" T3 J9 ^
Flexibility and Bend Radius ....................................................................................................................... 16( a: d2 @; b+ E
Suction and Vacuum ................................................................................................................................. 165 H  R6 T0 z5 P6 K7 k; U4 Z5 @
Electrical Characteristics of Hose...................................................................................................................... 17
! x" G" p, I" }: D Conductive Hose ....................................................................................................................................... 17
; `0 d8 [* N1 W8 t Non-Conductive Hose ............................................................................................................................... 17! v1 G! V2 f$ q, X/ s. C1 \3 x
CHAPTER 2 — MANUFACTURING METHODS
/ M( S: R$ h& \+ K, G5 U Three Basic Methods of Making Hose .............................................................................................................. 18
+ ~) i* l" l/ a5 r- a Non-Mandrel Style.................................................................................................................................... 18
, l7 Z' h/ {) C/ J$ D7 { Flexible Mandrel Style ............................................................................................................................... 19& r; Q5 @+ t) p" d; g' _) l5 u
Rigid Mandrel Style .................................................................................................................................. 19( T0 `5 q& t' k" w/ L0 n
Specialty Methods ............................................................................................................................................ 20
" h8 B# B$ \4 P( W# k' m; e  g1 I9 n3 @ Thermoplastic Hose Concepts.................................................................................................................... 20
/ P- Q: {0 E* _$ _ Continuous Systems .................................................................................................................................. 221 x9 q' i4 g- P5 T& R
Process Characteristics ..................................................................................................................................... 221 Q# i! w8 H; }% Z' s
Tubing Operation ............................................................................................................................................. 22
! q/ j8 }$ O. ]8 l Extruded Tubes ......................................................................................................................................... 22
' _3 M6 ^9 v. l' J9 F Wrapped Tubes ......................................................................................................................................... 24
7 A* u8 Z3 {( B* ^3 Q5 k6 x! u Covering Operation .......................................................................................................................................... 24. B* \$ z7 m/ x3 R
Reinforcement .................................................................................................................................................. 24- o6 K3 ?8 ^5 @/ c  h0 z
Braid Reinforcement ................................................................................................................................. 240 ]$ K0 t0 y/ M* T0 H: y: e
Maypole Type ........................................................................................................................................... 25. m1 m6 G* z+ u% k
Rotary Type............................................................................................................................................... 26. D- l$ @# [! ^8 o
RMA IP-2:2009 3
5 S6 B" _. c+ g5 ~" r9 ?3 [ All rights reserved. The contents of this publication may not be reprinted or otherwise reproduced
8 B! J# ^' r2 b( V7 V in any form without the express written permission of RMA.3 }$ ?5 }( u9 R5 i+ \" [6 B4 c
Spiral Reinforcement................................................................................................................................. 27
% e- h% S9 E9 m6 h Knit Reinforcement ................................................................................................................................... 27
5 S/ J( l& E2 r8 Y- ? Wrap Reinforcement ................................................................................................................................. 28
2 ]/ Z0 o* M% s  j! a* p' p Woven Hose .............................................................................................................................................. 29
2 @' Q3 a' Z& l0 ?, X) X/ b* T5 h% v Vulcanization Techniques............................................................................................................................. 30) o$ m( m  A4 H! p& T5 R! K) y
Lead Cure .................................................................................................................................................. 313 [! M5 j* a. _  h0 \7 ?5 l- o. Z
Wrap Cure ................................................................................................................................................. 31
7 L  b( A2 Q: e7 Z2 S Open Cure ................................................................................................................................................. 31
8 m! C' a1 H2 ~' y- a Curved Cure .............................................................................................................................................. 32, p3 E: L# l! y+ C7 m
CHAPTER 3 — HOSE IDENTIFICATION! w3 a' Q/ m, P
General ............................................................................................................................................................. 33: V9 x5 }5 y* m3 e. H0 B* t
Brands (Molded)............................................................................................................................................... 341 C- d6 A% v. G2 C/ g- k& V
Impression Brands............................................................................................................................................ 347 b- i8 I% z$ j; {4 s. b$ K
Labels/Decals ................................................................................................................................................... 350 _; L6 L/ H, \
Printed Identification ........................................................................................................................................ 351 u5 O& _4 M- _8 R4 s4 n. \
Exterior Surface Identification (Ribs, Plateaus, Grooves)................................................................................. 36& Q; E8 F* ]# M& D( i
Vendors’ Identification Guide for Molded and Extruded Products................................................................... 36) r/ ?7 W3 D1 d+ T+ [' U1 Y
Hose Manufacturer Identification Codes—Colored Yarn Assignments............................................................ 36
; b' A5 f# Z# U2 V. m. C. j& D CHAPTER 4 — TOLERANCES1 ]8 R# F' Z8 V1 G" f. a6 p- \
Class Identification........................................................................................................................................... 372 d/ S, J5 h- I
Inside Diameter Tolerances ........................................................................................................................... 383 A. F+ x; N# R4 U3 n$ E
Outside Diameter Tolerances........................................................................................................................ 39
6 t7 l# h7 m% j' o6 ] Hand-Built Hose — Wire and Non-Wire Reinforced.................................................................................... 40; w4 n/ U+ V: R, h2 [* f. r% Z, P
Dredging Sleeves — Inside and Outside Diameter Tolerances ..................................................................... 40  p; M/ H$ U9 L# s. O$ C
Length Tolerances — Tolerances for Specific Cut Lengths of Hose............................................................. 41
& V' |; K8 q6 ^  g- Y. X. d Length Tolerances — Tolerances for Hose Built to Length .......................................................................... 41- b' G  j7 _1 ~) t& L5 f9 L
End Squareness ............................................................................................................................................. 41
2 M; {# O& ]2 ?- J( L7 k4 |' G CHAPTER 5 — COUPLINGS5 b9 e$ F7 [+ o; }% O" v! w
General ............................................................................................................................................................. 42, l* ^' r2 @7 }3 o
Reusable Shanks with Clamps.......................................................................................................................... 44: B# r: G/ E) Z. B; N# ^
Short Shank Couplings ................................................................................................................................. 44
3 l$ R; j9 d/ J1 k Long Shank Couplings.................................................................................................................................. 44
- Q+ S" e" ?1 D  a# K Interlocking Type.......................................................................................................................................... 45
' a( Y. q* P7 N8 f Compression Ring Type ............................................................................................................................... 45
0 M3 M3 q7 Z% z& v Reusable Couplings Without Clamps ............................................................................................................ 45
2 S. J; z+ u& P9 W$ l9 l: W) V' ? Screw Type................................................................................................................................................ 45
! t: w, a8 `, |, B  @/ ~# u- c CONTENTS (Continued)
7 y0 l1 j6 L2 H/ m" {8 r" M1 t# b RMA IP-2:2009 4
4 I  i4 d+ K6 ?! ]0 ^6 U3 f2 ? All rights reserved. The contents of this publication may not be reprinted or otherwise reproduced. C# P0 ?: R" C$ o; o
in any form without the express written permission of RMA.7 V- w" ~0 k1 q) ^
Push-On Couplings ................................................................................................................................... 46
4 w/ C8 `! ^/ \1 N- f# Z Non-Reusable Couplings ............................................................................................................................... 46$ \6 [+ K5 b* n
Swaged-On Couplings............................................................................................................................... 46$ W  E9 L( N/ ^/ [7 A$ `9 h
Crimped-On Couplings .............................................................................................................................. 46
' C5 n4 ^" b) M! K, _ Internally Expanded Full Flow Couplings.................................................................................................. 47
1 b2 R: @- ^% P- i- ] Built-in Fittings ......................................................................................................................................... 47
3 ]. b1 Y' X; G; B Special Couplings and Clamps ...................................................................................................................... 48
3 ~9 z2 F2 B* v7 M Sand Blast Sleeve Fittings......................................................................................................................... 48, u7 j* `3 |' k( S% }; X5 l
Radiator and Heater Clamps....................................................................................................................... 48
' \8 K. M$ U* i2 B# C Gasoline Pump Hose Couplings................................................................................................................. 49
- o0 N+ H0 r: J' t+ I Coaxial Gasoline Pump Couplings............................................................................................................. 49( `7 J& ~* W9 ]9 B
Welding Hose Couplings........................................................................................................................... 49
* n1 Y$ p( ?+ |3 R) B Fire Hose Couplings.................................................................................................................................. 50, w, q1 {3 M; t$ u
Coupling Procedure.......................................................................................................................................... 509 Q; R: C4 _7 W1 y( L
Corrosion Resistance of Coupling Materials..................................................................................................... 50# K6 i: _6 D0 D: b5 I1 S& S1 m# W
CHAPTER 6 — HOSE TEST METHODS
9 j7 r$ ?4 g4 {( o ASTM D380..................................................................................................................................................... 51
' g& j" n+ D0 S- m6 F6 ~ Hydrostatic Pressure Tests ............................................................................................................................... 51, e7 T5 a- E8 O/ s# ?. |5 u
Destructive Tests ....................................................................................................................................... 51' F5 F6 L0 d- l9 D$ [% N" M
Non-Destructive Tests............................................................................................................................... 524 t, c- {: y+ R4 q
Design Considerations...................................................................................................................................... 534 N4 Q# ]7 a8 z& K2 O
Electrical Resistance Tests for Hose and Hose Assemblies .............................................................................. 54, m; A. L, s2 j) a9 w; A5 j& V$ F
CHAPTER 7 — HOSE AND COUPLING SELECTION GUIDE7 ^. Q2 B: c. G! e
General ............................................................................................................................................................. 60
8 d6 m# p  {2 I/ A9 V7 A Service Considerations for Hose in Critical Applications ................................................................................. 604 t; w) Q7 [+ ?. K1 l. H6 p
Information Needed.......................................................................................................................................... 60
, [- l' \! e+ k0 D( A6 W3 F Organizations Having Regulations or Specifications for Hose ......................................................................... 63& Q) Z2 I1 k. E
CHAPTER 8 — CHEMICAL RECOMMENDATIONS
+ ~9 M# @3 q9 J Oil and Gasoline Resistance........................................................................................................................... 64
1 u& c, ]6 Q8 Q& T2 X' d" g Physical Properties After Exposure to Oil....................................................................................................... 645 b# E# }3 Y6 B8 x
CHAPTER 9 — CARE, MAINTENANCE, AND STORAGE
3 S- }2 }! J. e9 W& o( ~ General Care and Maintenance of Hose......................................................................................................... 65
. R* J3 \; i" ?/ ^2 Q General Test and Inspection Procedures for Hose ......................................................................................... 653 o, |0 r. O& G) i( v( @/ W. F" l* y+ g
Safety Warning (for Pressure Testing)........................................................................................................... 66# \* ]8 I% l/ C& ~" ]! X( R
CONTENTS (Continued)( q0 y% |. `2 N3 P9 n* I) W
RMA IP-2:2009 5$ d4 @0 C0 }: P; z3 L
All rights reserved. The contents of this publication may not be reprinted or otherwise reproduced
6 O% G$ h1 H* B1 Z% s$ @& x in any form without the express written permission of RMA.3 r, o4 E3 M7 {6 f* r3 l! N  T( J
CONTENTS (Continued)7 |  @$ p- j9 B7 P- P
Storage .......................................................................................................................................................... 67
2 u  N8 n( M8 l! K! x Shelf Life ...................................................................................................................................................... 67/ E" g6 Q8 w0 J- C7 j9 N# Z) i
CHAPTER 10 — GLOSSARY OF TERMS USED BY THE HOSE INDUSTRY.................................... 68
, C, k" `' P$ }2 _$ }) d+ V+ K CHAPTER 11 — USEFUL TABLES. G( s# l8 Y/ G, R  J% j& D
Table 11-1 Water Discharge: Flow of Water Through 100 Foot Lengths of Hose ................................. 940 y7 J5 n8 h4 ~
Table 11-2 Conversion Factor: Flow of Water Through Lengths Other than 100 Feet .......................... 95& u% I' i2 @! z. f7 \# l
Table 11-3 Friction Loss in Water Hose ................................................................................................. 96: s& M6 e2 C( U' @4 _4 P
Table 11-4A Frictional Loss of Air Pressure in Hose ................................................................................ 97
& F7 i6 k! s7 y5 s" H' {0 v# e Table 11-4B Frictional Loss of Pressure for Pulsating Flow of Air Through Hose................................... 982 `* a# m6 e) _* i  W
Table 11-5 Air Flow Through Straight Smooth Bore Hose .................................................................... 99# n& @! @9 i/ @! y) s2 u6 C* t
Table 11-6 Pipe Flange Dimensions: 125-150 USA Std (ANSI B16.1 & B16.5)................................... 100
1 O. _9 d, c/ l1 T! S" M Table 11-7 Pipe Flange Dimensions: 250-300 USA Std (ANSI B16.1 & B16.5)................................... 1017 u3 T, `. i3 k  @0 H
Table 11-8 Wrought-Iron and Steel Pipe Sizes ....................................................................................... 1020 z! Z/ Q$ d- s' [: s7 h
Table 11-9 Temperature-Pressure Equivalents of Saturated Steam ........................................................ 103
- M0 |) Z, ~' R: i- g+ l% Z; @ Table 11-10A Decimal and Millimeter Equivalents of Fractional Inches.................................................... 1053 _( T& k1 X) z. O: ?4 ?: _" I
Table 11-10B Hose Size Identification Numbers ........................................................................................ 106
6 h9 _; P( o9 D4 V3 G* y5 Z Table 11-11 Inch-Millimeter Equivalents ................................................................................................. 107* j( d! T0 R( g: o2 q
Table 11-12 Millimeter, Meter & Kilometer Equivalents of Inches, Feet and Miles................................ 107; v5 D, C2 |1 A, b3 S! p9 m
Table 11-13 Square Centimeter Equivalents of Square Inches ................................................................. 108
7 m) y; e0 a$ Q. s. Y Table 11-14 Volume Units: Cubic Centimeter Equivalents of Cubic Inches............................................ 109
8 A6 E2 I% |9 U6 t& f: s Table 11-15 Liters to US Gallons ............................................................................................................. 110
' v: y: |& {6 y Table 11-16 Velocity Units: Meter Second Equivalents of Feet per Minute and Second......................... 110
2 W: F1 ]: n) m% O& u Table 11-17 Weight & Force Units: Gram, Kilogram and Newton Equivalents in Pounds and Tons ...... 111' u* A" y4 o3 M/ Y* E+ x: W
Table 11-18 Pressure Units: Megapascals (Mpa), Bars, Equivalents of Pounds/Sq. in. .......................... 1118 @8 T" f; y% b+ f
Table 11-19 Areas & Circumferences of Circles for Diameters in Units and Fractions ........................... 112/ X& D9 D2 ]7 A8 W% o7 ~6 E6 U8 x8 n
Table 11-20 Adhesion Units: Kilonewtons/Meter (kN/m) Equivalents of Pounds/Inch........................... 113% u3 e# v+ S, D3 ~
INDEX........................................................................................................................................................
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 13:52:04 | 显示全部楼层
感谢楼主分享~
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 14:07:02 | 显示全部楼层
看不懂,没有中文版的吗?积分也用完了,做个标记,感谢楼主
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 14:26:47 | 显示全部楼层
回复一下看看了!
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 14:29:34 | 显示全部楼层
楼主这个手册上面都是啥啊?
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 15:23:42 | 显示全部楼层
英文版的,要抱着字典看了
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 15:42:06 | 显示全部楼层
感谢楼主分享~
+ S$ v+ y" L, l9 l- E
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 16:49:54 | 显示全部楼层
回复一个看看吧
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
发表于 2012-12-26 18:45:39 | 显示全部楼层
谢楼主,看看。
橡胶技术网 ,分享知识,创造价值! 一所没有围墙的大学!!
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