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Rubber Analysis – Polymers,Compounds and Products# N) O( Q) H) o e( a
ISBN: 1-85957-305-33 u& ]. J1 Y4 P7 P% e- B
M. J. Forrest5 m" x0 i/ X: b! [$ I0 J6 F/ O
(Rapra Technology Ltd)
+ P/ G, w( w; U; v+ |7 rContents" }: O+ [' E+ D. f, Q$ `6 `
1 Introduction.............................................................................................................................................. 5
( l& c2 _: _1 m; [* f1 e; C" P/ u1.1 Additional Information ........................................................................................................................ 57 J! U& V0 y- \* q
2 Analytical Techniques .............................................................................................................................. 5" }/ W2 q. L: t8 h
2.1 Wet Chemistry Techniques .................................................................................................................. 5% q, e& b3 N' f5 h. |8 o/ K
2.2 Specific Instrumental Techniques ........................................................................................................ 6
6 n' B9 V" Y( Q# L2.3 Spectroscopic Techniques .................................................................................................................... 64 ^ _' l4 B( P# n! h
2.3.1 Infrared (IR) Spectroscopy .................................................................................................... 6& m* y& O! L% A; G# H4 i, A0 G
2.3.2 Ultraviolet Light Spectroscopy .............................................................................................. 8
- |3 k' W. E# { O2 y- y2.3.3 Nuclear Magnetic Resonance (NMR) Spectroscopy ............................................................. 8
+ ]9 Y5 B, M. L$ \4 U6 u& k2.3.4 Atomic Absorption Spectroscopy (AAS) ............................................................................... 8! O: [% O5 y6 K* w! N
2.3.5 X-Ray Fluorescence Spectroscopy (XRF) ............................................................................. 8
# s/ m) v: m- [# E; `; t/ A" r2.3.6 Chemiluminescence Spectroscopy ......................................................................................... 8
$ |) c! T2 x- ]& i P) @# r: ]2.4 Chromatographic Techniques .............................................................................................................. 9
& O" Q {! T- t2.4.1 Gas Chromatography-Mass Spectrometry (GC-MS) ............................................................. 9
. S4 @! F' s( V& P. r7 u! b1 ~) o2.4.2 Gas Chromatography (GC) .................................................................................................... 98 \6 t) b! i' L
2.4.3 High Performance Liquid Chromatography (HPLC) ............................................................ 92 @" H n2 K. j2 F& m
2.4.4 Gel Permeation Chromatography (GPC) ............................................................................... 9
1 C8 w8 W4 c6 I2.4.5 Thin Layer Chromatography (TLC) ...................................................................................... 9
9 l0 }- N/ a4 _ b# {5 l2.5 Thermal Techniques ........................................................................................................................... 10
3 P1 X; y* L3 e: x* `/ m2.5.1 Differential Scanning Calorimetry (DSC) ........................................................................... 10
$ j1 i9 {: [( k$ C' r) a2.5.2 Dynamic Mechanical Thermal Analysis (DMTA) ............................................................... 10
$ u& F7 c& i- b" V+ q" @+ i" n2.5.3 Thermogravimetric Analysis (TGA) .....................................................................................11( Y* g+ P3 }& y: I* C) |
2.6 Elemental Techniques .........................................................................................................................11
1 l) X7 S9 z0 y2.7 Microscopy Techniques ..................................................................................................................... 126 @5 ?8 {+ z) ^/ b( p) y! ]
2.8 Miscellaneous Techniques ................................................................................................................. 12) b, q l Y6 l& v9 g2 s7 w
3 Characterisation of Rubber Polymers ................................................................................................. 122 s Y) P. z+ ^8 x
3.1 Determination of Molecular Weight .................................................................................................. 129 w$ T0 t; i Q$ t3 m
3.1.1 Gel Permeation Chromatography (GPC) ............................................................................. 12
/ v) A* O1 l+ o k! K$ G6 u0 L5 i7 [3.1.2 Viscosity ............................................................................................................................... 14- O$ n) |$ m0 {( A" j* Z1 k
3.1.3 Osmometry ........................................................................................................................... 14
* O" w$ Z" w6 H6 M/ `2 F* E7 o3.1.4 Light Scattering .................................................................................................................... 14
$ Q S- [/ E) j) g, L+ t4 C3.1.5 Miscellaneous Techniques ................................................................................................... 14% h% M# z2 }: n8 C8 C' k* w$ h
3.2 Monomer Types and Microstructure .................................................................................................. 15" b1 j3 |6 y' D+ c6 a' E+ F8 d2 k
* K& b6 X/ n" \- I/ g1 H/ }4 Determination of the Principal Components in a Rubber Compound ............................................. 15
8 p0 u: C1 g6 F9 k7 P4.1 Determination of the Base Polymer ................................................................................................... 151 @! G# r( P0 j* k" P: b. l
4.2 Determination of Plasticiser/Oil ........................................................................................................ 18) u$ J: \2 n/ p
4.3 Determination of Fillers ..................................................................................................................... 19. e- A) B. d# [$ e7 f T$ {' z
4.3.1 Carbon Black ....................................................................................................................... 199 j/ V! |8 t9 D1 H0 Q
4.3.2 Inorganic Fillers ................................................................................................................... 19* E# n: Z% @+ f) k. }
5 Carbon Black.......................................................................................................................................... 20
3 _" ~% y" `, U7 T5 i, n8 d2 h5.1 Analysis of Free Carbon Black .......................................................................................................... 21
* e3 h3 S2 o/ A, B( X) u2 ?5.1.1 Particulate and Aggregate Size ............................................................................................21
3 ~& T! O+ c% @! z* h: y5.1.2 Total Surface Area ................................................................................................................ 217 P. L# H6 a! d. E$ a& P
5.1.3 External Surface Area .......................................................................................................... 229 o5 f* n% _) V, H1 }3 C: z' I
5.1.4 Miscellaneous Analytical Techniques .................................................................................. 22% ?5 y) R: s. \- @. ]8 p& [
5.2 Analysis of Carbon Black in Rubber Vulcanisates ............................................................................ 223 Y' ~: \' ^& J' V3 Q
5.2.1 Isolation of Carbon Black from a Vulcanisate ..................................................................... 226 M8 |( u* U+ y5 F- K7 L9 |2 f' D
5.2.2 Total Surface Area Tests on Recovered Black ..................................................................... 22
# x1 |6 p3 J+ E n% U# `3 |! {5.2.3 External Surface Area Test on Recovered Black ................................................................. 237 f& B. w6 G; Y. a+ b# y+ M9 q
5.2.4 Quantification of Carbon Black in Rubber Vulcanisates ..................................................... 23
" n! ?' ]7 P' M. s% f5.2.5 Dispersion of Carbon Black Within Rubber Products ......................................................... 23. g6 t! j5 U" H3 J+ L' k; O
6 Determination of Antidegradants in a Rubber Compound ............................................................... 243 }# Z& ~4 s# g2 C( O
6.1 UV Stabilisers .................................................................................................................................... 247 b- I1 X4 Y! }% z7 K( |# d7 W
6.2 Antioxidants ....................................................................................................................................... 24
! c9 P2 L( A7 l2 q' I2 j# r e l6.3 Antiozonants ...................................................................................................................................... 25" V6 p- i0 Q- W4 f+ c t, W
7 Determination of Cure System Additives and Their Breakdown Products ...................................... 26# \6 @! G x; s' S
7.1 Analysis of Uncured Samples ............................................................................................................ 26% I0 c* ^6 u9 Y+ m) Z. D
7.2 Analysis of Cured Samples ................................................................................................................ 27
& D4 {% e1 y2 x" M0 }. Q, h8 Determination of Miscellaneous Compound Additives ...................................................................... 28
! `: a6 L4 a) w# B( C8.1 Blowing Agents.................................................................................................................................. 280 F9 r9 g& T! K
8.2 Flame Retardants ............................................................................................................................... 29
' _2 ~0 m2 f; |8.3 Process Aids ....................................................................................................................................... 29 {, x5 B4 w1 Q% c3 H( j
8.3.1 Plasticisers and Oils ............................................................................................................. 29) s5 p) N! Z" {- D5 @& ~6 X+ S
8.3.2 Factice .................................................................................................................................. 29
! W' ]( @2 @$ s! n8.3.3 Resins ................................................................................................................................... 30+ j( d( T) S1 Q* ]9 ^+ f/ F9 g
8.3.4 Pine Tar ................................................................................................................................ 30
: M; g( C( H7 P$ E/ B0 @& ~9 Cure State Studies .................................................................................................................................. 313 o$ c( x3 |- ~/ O0 m7 ?3 P
10 Reverse Engineering and Product Deformulation .............................................................................. 32! @5 L, ^9 {3 N0 Z
10.1 Initial Suite of Tests ......................................................................................................................... 32* h" r1 Y# {" n3 U; [
10.1.1 Quantitative Solvent Extraction ......................................................................................... 32
5 k$ P! N8 w J2 N I. b. F10.1.2 Ash Content ........................................................................................................................ 32
4 l3 N4 y0 Y/ A7 N. @10.1.3 Thermogravimetric Analysis .............................................................................................. 327 W0 z3 J) d' j: A, { x5 b8 k
10.1.4 Infrared Spectroscopy ........................................................................................................ 322 V5 C6 H& c, v/ T
10.1.5 X-Ray Fluorescence Spectroscopy .................................................................................... 33- M! ]+ T0 s9 P5 R1 [% I' J" U
10.1.6 Gas Chromatography-Mass Spectroscopy ......................................................................... 33
* Y2 y2 u2 r5 t10.2 Results From the Initial Suite of Tests ............................................................................................. 330 v. |3 F1 |8 Z2 I, k9 }
10.3 Additional Tests ............................................................................................................................... 37
* B6 f" D, @( V10.3.1 Elemental Determinations .................................................................................................. 37
' \' b9 k3 n. T10.3.2 Solid State Nuclear Magnetic Resonance .......................................................................... 37- R" o9 g/ R% o5 f$ t: K
10.4 Results From the Additional Tests ................................................................................................... 37
9 x$ F( X. h) Z( q7 y4 {# m10.5 Summary of the Data on the Sample ............................................................................................... 386 Y3 h4 f# w: k
11 Surface Blooms and Product Contaminants ....................................................................................... 39
9 C, j6 ?# M+ t2 F* K) w11.1 Surface Blooms ................................................................................................................................ 392 B2 Z+ n, E& u2 O) Q) j3 U
11.2 Product Contaminants ...................................................................................................................... 40
( W; ~1 d6 q/ u/ ]12 Analysis of Rubber Latices ................................................................................................................... 40
0 i/ _) w7 E) J0 J: P# v12.1 Quality Control Tests ....................................................................................................................... 40
6 y9 `. d, Q& E) ^9 R* Y/ s" m12.1.1 Alkalinity............................................................................................................................ 40; Y, k: u( Q+ X# g) s
12.1.2 pH....................................................................................................................................... 40* Q( k2 N8 B0 o# x4 z1 @7 S
12.1.3 Potassium Hydroxide Number ........................................................................................... 411 C% b3 c0 f0 ^: _
12.1.4 Volatile Fatty Acid Number (VFA) .................................................................................... 41
" u3 [2 X, v/ f4 m& o12.1.5 Carbon Dioxide Number ....................................................................................................412 N; O' [3 A# Q6 t' [2 f7 L
12.1.6 Non-Volatile Acids (NVA) .................................................................................................41
8 s* K9 |+ @) m7 w! ^0 ~6 e( ~% Q: N12.1.7 Higher Fatty Acids (HFA) .................................................................................................. 41
# b- y- t4 g3 X12.2 Chemical Stability Tests .................................................................................................................. 41
4 q7 |7 ~! N- `1 }12.2.1 Natural Rubber Latices ...................................................................................................... 41: z1 o+ p6 m2 @6 o6 u8 J% X7 p
12.2.2 Synthetic Rubber Latices ................................................................................................... 41
0 |. u4 M9 M2 e2 a7 e12.3 Polymer Composition of Synthetic Latices ..................................................................................... 42
- x, ^% I9 t# D) B% l0 |, e12.3.1 Bound Styrene Content ...................................................................................................... 42- e+ |( F7 J/ E, S- U7 w
12.3.2 Bound Acrylonitrile Content ..............................................................................................429 ^2 M, ^0 J) f8 b* G% G
12.3.3 Volatile Monomers ............................................................................................................. 42
( j" {$ G0 r) G6 s12.4 Particulate Property Tests ................................................................................................................ 42; t6 ?* u6 t c1 B6 E% _& e. w
12.4.1 Viscosity ............................................................................................................................. 42
3 |! k6 Y% G: r3 A4 l3 B12.4.2 Surface Tension .................................................................................................................. 42
9 ` v! Y- O* o6 a, z12.4.3 Soap Content ...................................................................................................................... 434 f3 r& V8 x& H5 E8 v3 a0 L# i
12.4.4 Soap Deficiency ................................................................................................................. 43
3 O" f! D% |7 |- @# k9 }8 D& k12.4.5 Particle Size ....................................................................................................................... 430 G T3 U2 B' l- ]( ?* G: G3 w
12.5 Miscellaneous Chemical Tests ......................................................................................................... 43' a: t; w* C$ p; V2 R( p( p
13 Failure Diagnosis .................................................................................................................................... 43% b: M. S( k" E$ J- \
13.1 Compositional Problems .................................................................................................................. 44
% f" Q n9 P" K: J6 P' G3 [13.2 Contamination Problems.................................................................................................................. 44( Z T1 a- ~" P6 ?0 d3 y) t8 w
13.3 Odour and Emissions Problems ....................................................................................................... 44; z$ l8 R3 W" N$ U+ d; l
14 Conclusion .............................................................................................................................................. 454 f7 ]! c& C5 u4 m$ k8 O
Additional References ................................................................................................................................... 46. H% y4 ]7 x, B$ _0 b) Z5 S4 s i
APPENDIX 1 Standard Nomenclature System for Rubbers .................................................................... 47; K; X3 _. P/ \1 |
APPENDIX 2 International Rubber Analysis Standards (ISO) ............................................................... 49
9 z8 B1 p6 D/ R4 B3 l4 Q$ dAPPENDIX 3 Glass Transition Temperatures of Rubbers ........................................................................ 546 R+ }8 F- C) d) C, t" o
APPENDIX 4 Maximum Service Temperatures and Relative Stabilities of Different: x$ J4 G) z1 D& R. ^3 w, d
Rubber Types to Various Degradation Agencies ......................................................................................... 55
' E+ g8 |" ~7 s' WAPPENDIX 5 Solubility Parameters of Rubbers and Typical Solvents ................................................... 55
9 }4 [0 o o AAPPENDIX 6 Specific Gravities of Rubbers and Compounding Ingredients ......................................... 56
$ Q0 A5 m' ?; O+ O3 Q. ]Abbreviations and Acronyms ....................................................................................................................... 58
2 ~( Q) Y0 s- T9 W8 l) jReferences from the Rapra Abstracts Database ......................................................................................... 61' h1 K0 @! D3 F( u0 \
Index ............................................................................................................................................................. 137, ?; P- Y c% N9 h l2 s) |
8.4 Peroxide Co-agents ............................................................................................................................ 30 |
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